The thermostat is a wax pellet type which opens or closes with coolant temperature changes. The thermostat continuously changes its valve opening to keep the coolant temperature at the proper level. If whitish cotton-like wafts are observed, aluminum parts in the cooling system are corroded. If the coolant is brown, iron or steel parts are rusting. When this accumulation is suspected or observed, flush the cool- ing system.
If this accumulation is not removed, it will clog up the water passage and considerable reduce the effi- ciency of the cooling system. If the surface is corroded or if the blades are damaged, replace the water pump unit.
The radiator fan may start even if the ignition switch is off. If there are obstructions to air flow, remove them. If the corrugated fins [A] are deformed, carefully straighten them. They must be smooth and clean for the radiator cap to function properly. If the valve is open, replace the thermostat with a new one.
Avoid sharp bending, kinking, flattening or twisting. Torque - Radiator Fan Switch: Cylinder Head Removal Cylinder Head Installation Cylinder Head Warp Inspection Cylinder Head Cleaning Page L: Apply a non-permanent locking agent.
M: Apply molybdenum disulfide grease. MO: Apply molybdenum disulfide oil solution mixture of the engine oil and molybdenum disufide grease in a weight ratio 10 : 1. Exhaust Cylinder Inside Diameter Piston Diameter The push rod does not return to its original position once it moves out to take up camshaft chain slack. Observe all the rules listed below: When removing the tensioner, do not take out the mounting bolts only halfway. If the runout exceeds the service limit, replace the shaft.
Torque - Cylinder Head Bolts: This valve seat cutter is developed to grind the valve for repair. Therefore the cutter must not be used for other purposes than seat repair. Do not drop or shock the valve seat cutter, or the dia- mond particles may fall off.
The rings should fit perfectly parallel to groove surfaces. If not, replace the piston and all the piston rings. Set it close to the bottom of the cylinder, where cylinder wear is low. Special Tool and Sealant Clutch Lever and Cable Clutch Lever Free Play Inspection Clutch Lever Free Play Adjustment Clutch Cable Removal Clutch Cable Lubrication Clutch Lever Removal Clutch Cover Starter Lockout Switch 7.
Friction Plate Thickness 2. Friction and Steel Plate Warp Page Clutch Cover [A] of the crankcases. Torque - Clutch Spring Bolts: 8. If they are damaged or if there are groove cuts in the areas that come in contact with the tangs, replace the housing. Replace the friction plates if their tangs are damaged as well.
Special Tools and Sealant Engine Oil Flow Chart Engine Oil and Oil Filter Oil Level Inspection Engine Oil Change Oil Filter Replacement Bypass Valve Disassembly Bypass Valve Assembly G: Apply grease.
L: Apply a non-permanent locking agent. Engine Removal Engine Installation Then insert the upper engine mount- ing bolt [B], and tighten the nut loosely. Starter Motor Clutch Assembly.. Balancer Removal LG: Apply liquid gasket Kawasaki Bond: MO: Apply molybdenum disulfide oil solution mixture of the engine oil and molybdenum disulfide grease in a weight ratio Connecting Rod Twist — — — 0.
Crankshaft Main Bearing Insert Thickness: 1. If the measurement exceeds the service limit, replace the crankshaft. If the measured journal diameter is not less than the ser- vice limit, but does not coincide with the original diameter markings [A] on the balancer shaft, write new marks on it. If the shift shaft [A] is bent, straighten or replace it. The difference between the highest and the lowest gauge readings is the amount of backlash. Replace any damaged gears or gears with excessively worn dogs or dog holes.
Washer 2. Thrust Washer 3. Needle Bearing 4. Ball Bearing 5. Collar 6. Bearing Outer Race 7. Circlip R: Replacement Parts Radial TIR 0. TIR 0. Wheel Balance 10 g 0. WARNING Do not attempt to drive the motorcycle until a full brake lever is obtained by pumping the brake lever until the pads are against the disc. The brake will not function on the first application of the lever if this is not done.
If the roughness or binding is found, replace the hub bear- ings. If the wheel stops of its own accord in various positions, it is well balanced. Page 30 g 1. An imbalance of less than 10 grams 0. Page Tire Repair Also, permanent internal repairs have the advantage of permitting a thorough examination for secondary damage not visible from external inspection of the tire.
For these reasons, Kawasaki does not recommend temporary exter- nal repair. Only appropriate permanent internal repairs are recommended.
Repair methods may vary slightly from make to make. If any bear- ings are removed, they will need to be replaced with new ones. MO: Apply molybdenum disulfide oil solution.
This can damage or warp the disc. Place blocks under the wheel so that the disc does not touch the ground. Once you're at kawasaki. You'll finally get to Download Manual. It's the same place you go if you want to buy a Service Manual. Thanks man, it is a very dificult task to find the owner manual on the web.
Here I found it, Thanks, again. Thank you for the Kawasaki manual mate. It downloaded quickly and easily with no virus. I am so grateful. I need a owners Manual for my Kawasaki ninja special Edison abs.
Forums New posts What's Old Search forums. Media New media New comments Search media. Classifieds New listings. Members Current visitors New profile posts Search profile posts. Log in Register. Search titles only. Search Advanced search….The following file is a free PDF available for download. Click here to download your Ninja ZX-6R owners manual. Click here to download your Ninja ABS owners manual. 2009 kawasaki ninja 250r owners manual free download man, it is always be my maybe full movie free download very dificult task to find the owner manual on the web. Here I found it, Thanks, again. Thank you for the Kawasaki manual mate. It downloaded quickly and 2009 kawasaki ninja 250r owners manual free download with no virus. I am so grateful. I need a owners Manual for my Kawasaki ninja special Edison abs. Please if you can offer some advice ty. Does anyone have the manuals for the 09 ninja R EX? Hello, thanks for the great job u have done here. However am looking for the owners manual for zx6r Can You kindly be of assistance? Your email address will not be published. Skip to content 2009 kawasaki ninja 250r owners manual free download. Category: Ninja Date: December 11, Category: Ninja Date: January 21, Thank you. Any leads? Pingback: Main bearing and big end torque settings please - SuccessAsk. Pingback: Will kawasaki ninja plastics work on my - SuccessAsk. Pingback: HI; Got a problem with a zzr Timing is ok. This manual offers many safe riding tips, but its purpose is not to provide instruction in all the techniques and skills required to ride a motorcycle. Ninja R. Motorcycle Ninja R. Motorcycle this service manual. Replacement parts must be KAWASAKI genuine or When rotating the crankshaft by hand, the free play As the tire tread wears down, the tire becomes more sus-. View online or download Kawasaki NINJA R - Owner's Manual, Brochure. 4 KAWASAKI NINJA R - manuals available for free PDF download: Service. PERIODIC MAINTENANCE Specifications Item Standard Service Limit Fuel System 2 ∼ 3 mm ( ∼ in.) Throttle Grip Free Play – – – Idle Speed 1 I just bought a Kawa Ninja R and I'm looking for an owner's straight from the horse's mouth (click on the download link, it is free). December NINJA KAWASAKI NINJA R OWNERS. MANUAL FREE DOWNLOAD. Kawasaki Ninja ZX12R Shop. Get Free Read Online Ebook PDF Kawasaki Ninja r Owners Manual Free Download At Our Ebook Library. PDF File: Kawasaki Ninja r. If you don't have a copy of the owners manual, you can read it for free at spacesdoneright.com You should be able to download it or print it out. It's not in one big pdf file. Kawasaki Ninja Owners Manuals. Below you will find free PDF files for your Kawasaki Ninja owners manuals Kawasaki Ninja R Kawasaki Ninja spacesdoneright.com MiB Downloads Details Pingback: Will kawasaki ninja plastics work on my - SuccessAsk. Pingback: HI. Always use a gasoline with an make it a practice to kick the stand fully Your Kawasaki engine is designed to octane rating equal to, or higher than, The motorcycle is equipped with a side stand. Repair methods may vary slightly from make to make. Rear Master Cylinder Sign up! Ryde NSW MO: Apply molybdenum disulfide oil solution mixture of the engine oil and molybdenum disufide grease in a weight ratio 10 : 1. Therefore the cutter must not be used for other purposes than seat repair. Upload from disk. Engine Removal Install the clamps as shown, noting their clip direction. Grommet with a new gasket. Water Pump License Plate Light Connector 2. Do not disconnect the battery leads while the en- gine is running.